How to Process and install ALUSIGNPANEL Aluminium Composite Panel?
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Saw Cutting :
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Fretsaw : ladder-Type/plate saw plate saw teeth are inclined at 45°.
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Diameter of saw plate :300MM .
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Teeth number : 72 teeth type is usd to cut 5 sheet .Leuco Ref :188389
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96 Teeth type is used to cut gross edge .Leuco Ref :188390
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Diameter of saw plate :250MM .
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Teeth number :60teeth type is used to cut 5 sheets leuco Ref :188939
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80 Teeth type is used to cut gross edge . Leuco Ref :188940
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Thickness of teeth :3.2MM
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Relief angle :15°
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Rake angle :+10°
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V Type Open-tank process :
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If the back side of aluminium composite panel needs to processed as a V type tank , it is easily formed by using general router .Cutting speed :3000-5000M/Min ,
Feeding speed :25-30M/Min
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U type open-tank process :
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Cutting machine with guide plate can be adopted to opening tank .After the V type tank of ALUSIGNPANEL aluminium composite panel finished , it will be very convenient to use .
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Riveting :
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Users can use some common equipment to rivet and fasten aluminium composite panel . If ACP is used outdoor , heat seal should be taken into consideration . Self-plugging rivet can connect it only from one dirction .
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Bending :
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If the aluminium composite panel is processed on the operation platform, the bending part can be made orderly . Flat punch , press brake and bending mould are suitable for bending .We recommend the bending temperature higher than 10℃
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Bolting :
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Considered from deformation limit , formula e≥2D is the best calculation method about the distance between D and e .
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Use press brake to process ALUSIGNPANEL aluminium composite panel
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If users adopt press brake to process aluminium composite panel , the calculation formula of Min . Inside radius is: R=15*t (t means the thickness of sheet )
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If aluminium composite panel is processed by three roller plate bender :
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Compared with press brake , three rollers plate bender is suitable for bending of larger inner diameter .
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Drilling :
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It is easy to drill holes on ACP . We recommend drilling machines specially designed for drilling holes on the aluminium and plastic materials . By the way , the drilling machine should have the function of orientational drilling , if it is used to drill a bigger hole .
Cutting angle : 100°-400°,
helical angle : 30°-50°,
cutting speed :50-300M/Min ,
Feeding speed :0.02-0.5MM/rotate ,
speed drill size : width of screw thread +2MM .
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How to clean and maintain PVDF paint ?
PVDF paint coated on the surface of ALUSIGNPANEL aluminium composite panel needs to be cleaned and maintained professionally . This is not helps maintain the clean surface of building wall ,But also removes the smear which may corrode the paint . Therefore , PVDf paint can be maintain its quality for along tiem .
The claning cycle depends on the enviroment condition and degree of contamination . We suggest that outer wall should be cleaned at least once a year . The inner wall can be cleaned according to the degree of contamination .
Wall cleaning should be conducted manually or by come suitable cleaning equipment , from top to bottom . please do not use any corrosive materials to rub the surface .
1.You should use a large amount of clear water to wasg the surface of panel .
2.Use soft cloth to rub the surface of panel .Soft cloth should be soaked with water-detergent solution .
3.Wash away the dirt on the panel .
4.Check the surface of the panel .To those places still unclear , you can use detergent to clean again .
5.Wash the panel until no detergent is left on the surface .
Note :
Do not wash the panel when the temperature is higher than 40℃ . If the water is volatilized too quickly , it is harmful to PVDF paint .Please pay special attention that you should choose Neutral Detergent to clean the panel .Please do not use strong alkali detergent , Such as potassium hydroxide , sodium hydroxide or sodium carbonate ; Strong acid detergent ,abrasive detergent or paint resolvable detergent .
Before you wash large are surface , you had better do a test on a small piece to make sure it is safe .
More information , please check with website : https://www.alusignpanel.com/services-after.html
Brant Wu
[email protected]
